Item 1611

DESIGN: AeroVantage ~ PropRotor - Disk - Propeller 1x2

Notes:

 

 

Fore PropRotor:

Aft PropRotor:

Effective Disk:

 

PropRotor Radius.

5.5 ft.

4.375 ft.

5.5 * 0.91 = 5.0 ft. (60")

 

PropRotor Radius @ 0.75 C.

4.125 ft.

3.281 ft.

3.124 * 0.91 = 3.75 ft.

 

Disk Area:

95.0 ft2

60.16 ft2

78.57 ft2

 

Percentage of Effective Disk Area:

121%

19%

76.6%

 

Chord:

0.5 ft

0.4 ft

 

 

Taper:

0

0

 

 

Aspect Ratio:

8.33:1

8.23:1

 

 

Disk Loading:

7.4865 lb/ ft2

7.4695 lb/ ft2

 

 

Cruise Speed:

200 mph

200 mph

200 mph

 

Rotor Solidity Ratio:

0.1146

0.1161

 

 

Linear Twist:

-25º

-25º

 

 

Blade Cutout Ratio:

0.15

0.15

 

 

Tip Speed:

700 ft/sec

700 ft/sec

 

 

Tip Mach Nbr:

0.64

0.64

 

 

RRPM:

2,430

3,054

 

 

Gross Weight:

 

 

1325 lb

 

Pitch @ prop efficiency of 100%:

88"

xx

60"

 

Pitch @ prop efficiency of 85%:

104"

xx

60"

 

Distance to First Station:

xx

xx

14"

 

Horsepower: Blade element

38.6

24.6

 

Outside Information on Counterrotating Propellers:

Abstract:

Tests of 2-blade, adjustable-pitch, counter rotating tandem model propellers, adjusted to absorb equal power at maximum efficiency, were made at Stanford University. The characteristics, for 15 degrees, 25 degrees, 35 degrees, and 45 degrees pitch settings at 0.75 R of the forward propeller and for 8-1/2 percent, 15 percent, and 30 percent diameter spacings, were compared with those of 2-blade and 4-blade propellers of the same blade form. The tests showed that the efficiency of the tandem propellers was from 0.5 percent to 4 percent greater than that of a 4-blade propeller and, at the high blade-angle settings, not appreciably inferior to that of a 2-blade propeller. It was found that the rear tandem propeller should be set at a blade angle slightly less than that of the forward propeller to realize the condition of equal power at maximum efficiency. Under this condition the total power absorbed by the tandem propellers was from 3 percent to 9 percent more than that absorbed by the 4-blade propeller and about twice that absorbed by a 2-blade propeller.

PDF file:

Information on This Site Related to Propeller:

Java Prop:

JavaProp - Design and Analysis of Propellers

Miscellaneous:

http://www.dli.ernet.in/scripts/FullindexDefault.htm?path1=/data/upload/0031/920&first=1&last=305&barcode=1010010031915

Bates Engineering- The AeroOptimizer

Prop Optimizer: [Prop 20]

The data below is being revised from the RV_6A to the AeroVantage 1x2. From time to time it may not totally agree with the data in the Prop 20 files.

Notes by me regarding the Prop 20 program:

VCSR only recognize the first digit when the selection is item 11 and 12. Therefor modify 11 or 12 by going into the AV_IN_1 file and changing the value before running the program.

Changes Done:

 

Description

Date of change:

 

 

DMAX changed from 72" to 120".

2/12/2009 8:15:44 PM

 

 

DIAM changed from 72" to 120".

2/12/2009 8:15:44 PM

 

 

SPAN changed from 23' to 25'.

2/12/2009 8:15:44 PM

 

 

WTGRSS changed from 1634# to 1325#.

2/12/2009 8:15:44 PM

 

 

ADRAG changed from 2.32 to 3/ 2PropRotors = 1.5 (1)

2/12/2009 8:15:44 PM

 

 

VCRS changed from 199.4535316816828 to 250.0000000000000

2/12/2009 8:15:44 PM

 

 

ABMIN changed from null to 5

2/12/2009 8:35:36 PM

 

 

See if larger PropRotor is selected if ABMIN is taken down to 1

 

 

 

Decrease RPM on Upper limit and Initial

 

 

 

Increase lower limit on DIAM significantly Like 100

 

 

(1) This is done under the assumption that the otherPropRotor is taking care of the other half of the drag. In other words, these calculations MIGHT be for one PropRotor.

AV_IN_1

AeroVantage 1x2 FLIGHT TEST

CONTROL:

IOPT= 1 2 3 4 5

PDES= 0

END

DESLIM

ABMIN=

AFLIM= 60.00000000000000 150.0000000000000

CLDES= 0.0000000000000000

DMAX= 72.00000000000000

END

DESVAR

ADRAG= 2.320000000000000

AFDES= 81.32170104980469

ALTCRS= 7079.000000000000

KS= 1.850000000000000

DIAM= 70.00000000000000

OSWALD= 0.8510000000000000

PITCH= 74.00000000000000

RPMCRS= 2618.000000000000

SPAN= 23.00000000000000

VCRS= 190.0000000000000

WTGRSS= 1634.000000000000

END

TABLES

STA= 0.2000000000000000 0.3000000000000000 0.4000000000000000 0.5000000000000000 0.6000000000000000 0.7000000000000000 0.8000000000000000 0.9000000000000000 1.000000000000000

CHORD= 5.217000000000000 5.138000000000000 5.090000000000000 5.023000000000000 4.852000000000000 4.527000000000000 4.080000000000000 3.424000000000000 2.651000000000000

TCTAB= 0.4064000000000000 0.2937000000000000 0.2436000000000000 0.2007000000000000 0.1684000000000000 0.1440000000000000 0.1355000000000000 0.1151000000000000 0.9020000000000000E-01

END

AV_IN_1.DRG DRG appears to stand for Drag. In addition, it appears that this file is not used.

AeroVantage 1x2 FLIGHT TEST

CONTROL

NPAYOFF=1 @ Drag Determination Run

END

DESLIM

DMAX= 74

END

DESVAR

DIAM=70 PITCH=74

RPMCRS=2618 ALTCRS=7079

WTGRSS=1634 SPAN=23

OSWALD=.851 KS=1.7

VCRS=199.7

END

TABLES

 

STA =

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1.0

 

CHORD =

5.217

5.138

5.090

5.023

4.852

4.527

4.080

3.424

2.651

 

TCTAB =

.4064

.2937

.2436

.2007

.1684

.1440

.1355

.1151

.0902

 

 

 

 

 

 

 

 

 

 

 

RPMTAB=1800 2250 2700

HPTAB=132 164 180

SFCTAB=.6 .55 .52

END

AV_IN_1.DEF

PROP OPTIMIZER INPUT DEFINITIONS

CONTROL

IOPT Select one or more design variables to be optimized:

1 - AFDES, Activity Factor per blade.

2 - DIAM, Propeller diameter.

3 - PITCH, Propeller geometric pitch.

4 - RPM, Engine RPM.

5 - VCRS, Cruise velocity.

Variables not selected remain fixed for the duration of the run.

Example: IOPT=1,2,4,5 allows activity factor, diameter, engine speed and VCRS to be varied by the optimizer.

NOTE: PROP OPTIMIZER Advanced has additional options to find the maximum rate of climb, minimum horsepower required for a given design cruise speed, optimum speed for maximum rate of climb and optimum gear ratio for geared engines. It can also determine equivalent flat plate drag area, ADRAG, from your flight data.

 

PDES Selects radial pitch angle distribution for design output:

0 - Constant geometric pitch distribution (default).

1 - Constant angle-of-attack pitch distribution for slender nose or pusher (KS usually 1 for a pusher) and better efficiency.

2 - Constant angle-of-attack pitch distribution for blunt nose.

DESLIM

ABMIN The minimum blade design angle-of-attack for cruise referenced to the zero-lift-line. Used as an alternative to CLDES to prevent the propeller from being too lightly loaded. An angle-of-attack of about 1.2 degrees is needed for the Clark Y airfoil and for the R.A.F. 6 airfoil and an angle of around 2.5 to 3 degrees is more typical.

AFLIM Lower and upper bounds on the single blade activity factor, AFDES. The default is 60 to 150 which is about the practical range. If the optimizer can not converge to a solution in the desired range different try different limits.

CLDES Design lift coefficient. Use to specify a specific desired lift coefficient. Takes precedence over ABMIN. Usually use the lift coefficient for minimum drag: 0.25 for Clark-Y, 0.4 for R.A.F.-6.

DMAX Maximum diameter limit, inches

DESVAR

ADRAG Equivalent flat plate drag area of your aircraft in square feet. (Typically: F-51 Mustang= 2.7, Cassutt= 0.9, Miller JM-2= 1.0, KR-2= 1.4, Q2= 1.5, Falco= 2.2, RV-6A= 2.3, Varieze= 1.75). One way to estimate ADRAG is to try a few different values along with a reasonable simulation of the recommended size propeller until you can match the aircraft published design performance. With test flight speed, power and propeller known, ADRAGcan be determined automatically by the PROP OPTIMIZER Advanced program from power required at a recorded cruise performance point, i.e., at ALTCRS, RPMCRS which defines the horsepower produced and delivered to the propeller and VCRS is the recorded cruise velocity. ADRAG is used to calculate the parasite drag component of the total drag. Total drag is parasite + induced + slipstream drags. WTGRSS and SPAN are used to find induced drag and KS the slipstream drag.

AFDES The initial design single blade activity factor. When input, AFDES makes the program start with this value. The resulting propeller is scaled from the input or default CHORD values. Otherwise, AFDES is calculated from the input CHORDs or the default NACA propeller. The practical range is about 60 to 150 per blade. Activity factor is a very important design parameter which is generally ignored since it must be computed rather than simply measured like pitch and diameter.

ALTCRS Density altitude for optimized cruise propeller design, feet

KS Propeller slipstream constant for drag generated on other aircraft components. Drag added is KS*CT/J^2 times parasite drag. KS varies from 1 for tail mounted pushers to 13 for a very clean streamline body. NACA TR 640 suggests 2.5 for 1938 vintage aircraft. Modern homebuilt tractors may be slightly higher, possibly about 3, and powered self-launch sailplanes slightly lower due to the large wing area outside of the slipstream. The high value for clean streamline bodies is due to the relatively low drag without the propeller compared to the added drag due to the slipstream effect. The greater the drag coefficient of the body, the lower KS will be. KS could be in the region of 0.1 to 0.5 for a powered high-drag parasail and would be zero for a flat plate facing into the wind.

DIAM Initial or reference propeller diameter, inches

OSWALD Aircraft efficiency factor due to W.B.Oswald. This term directly affects induced drag. If the aircraft designer does not provide this value, most aircraft are in the 0.70-0.95 range and you may omit this input and use 0.825 the program default. This term has about a 1% effect on cruise performance since induced drag is small at high speeds and maybe about a 5% influence on climb performance for relatively moderate climb speeds. In the August 1993 issue of the EAA Experimenter, Professor Ribbons explains how to determine e from flight-testing.

PITCH Geometric pitch taken at the airfoil chord line at 75% of tip radius, inches. Manufacturers usually use this value. Absolute pitch, also called experimental pitch, is taken at the airfoil zero-lift-line. It is higher since the zero-lift-line is above the chord line. Effective flight pitch, which is the product of diameter times advance ratio, varies widely depending on speed and rpm and under power is lower than absolute pitch. Drag and, in climb, gravity are always acting to reduce effective pitch. When comparing computer simulation to flight results, these differences should be kept in mind.

RPMCRS Reference flight rpm used when calibrating the program from the measured cruise rpm and velocity for determining ADRAG. Also, the initial design cruise rpm. when running point designs and optimizations.

SPAN Wing span, ft. Needed, along with weight, to calculate induced drag for a more accurate determination of ADRAG and rate of climb.

VCRS Design target velocity for cruise, MPH, or recorded true airspeed for determining ADRAG.

WTGRSS Aircraft gross weight, lb. Enables the program to calculate the induced drag.

TABLES

STA Stations as a fraction of blade radius from 0.2 to 1.0 at tip for corresponding CHORD values. When omitted, defaults to the NACA reference propeller.

CHORD Blade chord values corresponding to STA values, inches. If omitted, the program defaults to the NACA propeller blade shape and activity factor. The final blade shape is ratioed to these initial values.

TCTAB Blade thickness/chord ratios corresponding to STA values. A thinner blade delays compressibility losses when tip speeds are above the critical Mach number. The NACA efficiency correction for tip loss was developed for the thickness for the outer half of the blade or the average at 75%R. When omitted, defaults to the NACA propeller.

RPMTAB RPM table for horsepower and specific fuel consumption. Extend this table to a low enough range for about 800 propeller rpm to provide enough latitude for the optimizer to work during its search procedure for static thrust conditions. Input this data even if you are using a fixed rpm for cruise.

HPTAB Horsepower available values (maximum) corresponding to RPMTAB. Use the maximum sea level horsepower curve which the program will correct for altitude. Use the PCTPWR input to provide any other desired power level.

SFCTAB Specific fuel consumption corresponding to RPMTAB, lb/hp/hr. Used to output fuel flow for reference only - optional.

AV_IN_1.REF

PROP SAMPLE CASE: AeroVantage 1x2 - Max Cruise

@

@ NOTE- The "@" sign allows comments to be inserted on the remainder of a line.

@ The INPUT file is always required to run PROP and must begin with a

@ single title line. All input is echoed to the OUTPUT file which

@ subsequently may be used as an input file by renaming it to INPUT.

@

CONTROL @ Input group name for control group type data

@

@ Optimize for maximum velocity at a fixed RPM:

IOPT=1,2,3,4,5 @ 1=AF, 2=DIAM, 3=PITCH, 4=RPM, 5=VCRS - Enter up to 5 values

@ to select which design variable(s) you want optimized

END @ Terminates the above input group so another can be selected

@

 

DESLIM @ Group name for design constraints

AFLIM=70,120 @ Permitted Activity Factor Range

DMAX= 74 @ Permitted Maximum Diameter

END

 

DESVAR @ Input group name for design group type data

@

DIAM=70 PITCH=74 @ initial propeller size

RPMCRS=2618 @ initial or reference rpm

ALTCRS=7079 @ Cruise Altitude

 

ADRAG=2.27866 @ Result of Flight Calibration

 

WTGRSS=1634 @ Aircraft gross flight weight

SPAN=23 @ Wing Span: Used for induced drag

VCRS=199.7 @ Initial guess or reference velocity

OSWALD=.851 KS=1.7 @ Estimated values- defaults may usually be used

 

END @ Terminates the DESVAR input group (optional)

 

TABLES @ Tables Group for reference propeller & engine data

STA=.2,.3,.4,.5,.6,.7,.8,.9,1.

CHORD=5.217 5.138 5.090 5.023 4.852 4.527 4.080 3.424 2.651

TCTAB=.4064 .2937 .2436 .2007 .1684 .1440 .1355 .1151 .0902

@RPMTAB=1800 2250 2700 @ more points are better

@HPTAB=132 164 180 @ does not account for ram boost, so some error

@SFCTAB=.6 .55 .52 @ estimated sfc

END

@-------------------------------------------------------------------

@

@ This file can serve as a template and any DOS text editor may be

@ used to modify it. The "@" command makes extensive input file

@ documentation possible.

@

@ RUN - Runs this file directly bypassing the interactive menu

EOF @ Optioal end-of-file command: Return to Interactive Main Menu

AV_OUT_1

AeroVantage 1x2 FLIGHT TEST

CONTROL

IOPT=1,2,3,4,5

END

DESLIM

AFLIM=60,150

DMAX= 72

END

DESVAR

DIAM=70 PITCH=74

RPMCRS=2618 ALTCRS=7079

WTGRSS=1634 SPAN=23

KS=1.85

OSWALD=.851

VCRS=190

ADRAG=2.32

END

TABLES

STA=.2,.3,.4,.5,.6,.7,.8,.9,1.

CHORD=5.217 5.138 5.090 5.023 4.852 4.527 4.080 3.424 2.651

TCTAB=.4064 .2937 .2436 .2007 .1684 .1440 .1355 .1151 .0902

@@@ Typical engine input not available on demo @@@

@ RPMTAB=1800 2250 2700

@ HPTAB=132 164 180

@ SFCTAB=.6 .55 .52

END

EOF

AeroVantage 1x2 FLIGHT TEST

@ 2/12/2009 3:14:26 PM

 

>>>> OPTIMIZED DESIGN:

 

VARIABLE:

INITIALLY:

OPTIMIZED:

 

LOWER LIMIT:

UPPER LIMIT:

 

AFDES

81.3217

85.5585

 

60.0000

150.000

 

DIAM

70.0000

72.0000

 

14.4000

72.0000

 

PITCH

74.0000

65.2325

 

37.0000

148.000

 

RPM

2618.00

2700.00

 

1800.00

2700.00

 

VCRS

190.000

199.454

 

142.500

237.500

________________________

 

PROPELLER DESIGN

 

 

 

CRUISE PERFORMANCE

 

 

 

NUMBER OF BLADES

=

2

 

VELOCITY, MPH

=

199.454

 

BLADE ACTIVITY FACTOR

=

85.5585

 

ALTITUDE, FEET

=

7079.00

 

DIAMETER, INCHES

=

72.0000

 

DENSITY, SLUGS

=

0.192319E-02

 

GEOMETRIC PITCH, IN

=

65.2325

 

THRUST, POUNDS

=

227.407

 

EFFECTIVE PITCH, IN

=

78.0085

 

DRAG, POUNDS

=

227.407

 

ABSOLUTE PITCH, IN

=

83.7306

 

THRUST HP

=

120.952

 

 

=

 

 

SHAFT HP

=

139.577

 

ALPHA @ 0LL DEG @75%R

=

1.57471

 

HP AVAILABLE

=

139.577

 

DESIGN LIFT COEF, CL

=

0.2433

 

PROPELLER RPM

=

2700.00

 

THRUST COEF, CT

=

0.0451

 

ENGINE RPM

=

2700.00

 

POWER COEF, CP

=

0.0563

 

REDUCT FACTOR

=

1.00000

 

ADVANCE RATIO, J

=

1.08345

 

SFC, LB/HP/HR

=

0.520000

 

 

=

 

 

MILES/GALLON

=

16.4882

 

EFFICIENCY, ETA

=

0.866561

 

FUEL FLOW, PPH

=

72.5803

 

ETA COMPRESS CORRECT

=

0.00%

 

FUEL FLOW, GPH

=

12.0967

 

ETA PROFILE DRAG CORR

=

-0.06%

 

SOUND SPEED,FPS

=

1088.92

 

ETA DIAMETER CORRECT

=

0.33%

 

TIP SPEED, FPS

=

897.256

 

ADRAG, SQ FT

=

2.32000

 

TIP MACH NUMBER

=

0.823991

 

 

CONSTRAINT VALUES MEASURE THE SUCCESS OF THE OPTIMIZATION.

EQUALITY CONSTRAINTS ARE SATISFIED WHEN = 0

INEQUALITY CONSTRAINTS ARE SATISFIED WHEN >= 0

TYPE: EQUALITY = 0, UPPER BOUND = 1, LOWER BOUND = -1

SYSTEM CONSTRAINT VALUES:

 

NAME:

TYPE:

ACTIVE:

INACTIVE:

REQUIREMENT:

 

CRUISE SHP=HPA

0

-0.1534E-08

 

SATISFIED

 

THRUST=DRAG

0

-0.1579E-08

 

SATISFIED

 

ALPHA>=ABMIN

-1

 

1575.

SATISFIED

 

 

 

 

 

 

 

PAYOFF=-96.4353

(-VCRS)

 

 

TRIAL RUNS = 103

GENERAL NOMENCLATURE

AFDES Activity factor per blade. The higher the activity factor, the more power a blade can absorb (or is required). For a given diameter, activity factor increases with blade width.

ALPHA Blade angle-of-attack at the 75% radius, degrees. The angle the incoming air flow makes with the airfoil zero-lift-line.

ANGLE Blade pitch angle at 75% tip radius station measured with respect to the plane of rotation, degrees.

CL Blade lift coefficient. Design lift coefficient for cruise.

CP Power coefficient: A non dimensional ratio relating power required to air density, propeller speed squared and propeller diameter raised to the fifth power. Power required is proportional to the fifth power of diameter for other factors being equal.

GENERAL NOMENCLATURE

CT Thrust coefficient: A non dimensional ratio relating thrust produced to air density, propeller speed squared and propeller diameter raised to the fourth power. Thrust produced is proportional to the fourth power of diameter for other factors being equal.

CS SPEED_POWER coefficient, J/CP^(1/5). A design parameter used in determining maximum efficiency for cruise propellers.

DIAM Propeller diameter, inches

DRAG Aircraft drag, pounds

ETA Propeller efficiency: ETA=CT*J/CP

A measure of how much power is delivered to the air stream by the propeller relative to power delivered by the engine. This value includes compressibility, profile drag and relative diameter corrections.

GENERAL NOMENCLATURE

ETA COMPRESS CORRECT: A factor indicating the percentage propeller efficiency is reduced due to sonic compressibility effects at the blade tip. Zero indicates no compressibility losses. The optimizer tries to design on balance to minimum loss.

ETA PROFILE DRAG CORR: An efficiency correction due to blade width or total activity factor and represents the induced losses.

ETA DIAMETER CORRECT: Corrects for the relative influence of body and engine nacelle size to propeller diameter. Assuming that the reference point is accounted for in the effective pitch and ADRAG calibration, this correction is the increase or decrease in efficiency from the calibrated reference point.

FFGPH Fuel flow in gallons per hour

FFPPH Fuel flow in pounds per hour

HPA Maximum Horsepower Available from the engine at any given engine rpm.

GENERAL NOMENCLATURE

J Advance ratio J=(V*88)/(RPM*DIAMETER) Where: V=mph, DIAMETER=ft. In flight the propeller advances a distance of J times the DIAMETER per revolution.

MPG Aircraft miles per gallon of fuel

NB Number of blades

PITCH Pitch of chord line at the 75% radius station, inches. The geometric or theoretical advance of the propeller per revolution.

RHO Atmospheric density, slugs

SFC Specific fuel consumption, lb/hp/hr

SHP Shaft horsepower required at the propeller shaft before efficiency losses.

THRUST Propeller thrust, pounds

GENERAL NOMENCLATURE

THP Net Thrust Horsepower delivered to the atmosphere by the propeller after efficiency losses and required for flight, (THP=SHP*ETA).

TPMACH Tip Mach number

V Aircraft velocity, miles/hour

VS Speed of sound, feet/second

VT Tip speed, feet/second

NRUN Number of trial designs run

PAYOFF Objective or merit function. A quantitative measure of the design goal such as maximum velocity or climb rate.

AV_OUT_1.DRG DRG may stand for Drag. In addition, it appears that this file is not used.

AeroVantage 1x2 FLIGHT TEST

CONTROL

NPAYOFF=1 @ Drag Determination Run

_^

**Error.. MISSPELLED OR NOT A GROUP INPUT in: NPAYOFF

END

DESLIM

DMAX= 74

END

DESVAR

DIAM=70 PITCH=74

RPMCRS=2618 ALTCRS=7079

WTGRSS=1634 SPAN=23

OSWALD=.851 KS=1.7

VCRS=199.7

END

TABLES

 

STA =

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1.0

 

CHORD =

5.217

5.138

5.090

5.023

4.852

4.527

4.080

3.424

2.651

 

TCTAB =

.4064

.2937

.2436

.2007

.1684

.1440

.1355

.1151

.0902

 

 

 

 

 

 

 

 

 

 

 

RPMTAB=2250 2700

HPTAB=164 180

SFCTAB=.67 .54

END

AV_OUT_1.REF

PROP SAMPLE CASE: AeroVantage 1x2 Max Cruise

@

@ NOTE- The "@" sign allows comments to be inserted on the remainder of a line.

@ The INPUT file is always required to run PROP and must begin with a

@ single title line. All input is echoed to the OUTPUT file which

@ subsequently may be used as an input file by renaming it to INPUT.

@

CONTROL @ Input group name for control group type data

@

@ Optimize for maximum velocity at a fixed RPM:

IOPT=1,2,3,4,5 @ 1=AF, 2=DIAM, 3=PITCH, 4=RPM, 5=VCRS - Enter up to 5 values

@ to select which design variable(s) you want optimized

END @ Terminates the above input group so another can be selected

@

DESLIM @ Group name for design constraints

AFLIM=70,120 @ Permitted Activity Factor Range

DMAX= 74 @ Permitted Maximum Diameter

END

DESVAR @ Input group name for design group type data

@

DIAM=70 PITCH=74 @ initial propeller size

RPMREF=2618 @ initial or reference rpm

ALTCRS=7079 @ Cruise Altitude

ADRAG= 2.27866 @ Result of Flight Calibration

WTGRSS=1634 @ Aircraft gross flight weight

SPAN=23 @ Wing Span: Used for induced drag

VCRS=199.7 @ Initial guess or reference velocity

OSWALD=.851 KS=1.7 @ Estimated values- defaults may usually be used

END @ Terminates the DESVAR input group (optional)

TABLES @ Tables Group for reference propeller & engine data

STA=.2,.3,.4,.5,.6,.7,.8,.9,1.

CHORD=5.217 5.138 5.090 5.023 4.852 4.527 4.080 3.424 2.651

TCTAB=.4064 .2937 .2436 .2007 .1684 .1440 .1355 .1151 .0902

RPMTAB=2250 2700 @ more points are better

HPTAB=164 180 @ does not account for ram boost, so some error

SFCTAB=.67 .54 @ estimated sfc

END

@-------------------------------------------------------------------

@

@ This file can serve as a template and any DOS text editor may be

@ used to modify it. The "@" command makes extensive input file

@ documentation possible.

@

@ RUN - Runs this file directly bypassing the interactive menu

EOF @ Optioal end-of-file command: Return to Interactive Main Menu

 

COMPUTED AF= 85.30

THICKNESS RATIO AT 75% TIP STATION = 0.1394

 

 

PROP SAMPLE CASE: BARNARD'S RV-6A - Max Cruise

 

>>>> OPTIMIZED DESIGN:

 

VARIABLE INITIALLY OPTIMIZED LOWER LIMIT UPPER LIMIT OPTION FLAG

 

AFDES 85.2985 83.1329 70.0000 120.000 IOPT( 1)= 1

DIAM 70.0000 72.1851 14.8000 74.0000 IOPT( 2)= 2

RPM 2618.00 2700.00 2250.00 2700.00 IOPT( 3)= 3

 

PROPELLER DESIGN CRUISE PERFORMANCE

 

NUMBER OF BLADES = 2 VELOCITY, MPH = 201.255

BLADE ACTIVITY FACTOR= 83.1329 ALTITUDE, FEET = 7079.00

DIAMETER, INCHES = 72.1851 DENSITY, SLUGS = 0.192319E-02

EFFECTIVE PITCH, IN = 84.5976 THRUST, POUNDS = 225.513

PITCH ANGLE DEG @75%R= 26.4454 DRAG, POUNDS = 225.513

BLADE ALPHA DEG @75%R= 1.61100 THRUST HP = 121.028

DESIGN LIFT COEF, CL = 0.2473 SHAFT HP = 139.577

THRUST COEF, CT = 0.0442 HP AVAILABLE = 139.577

POWER COEF, CP = 0.0556 PROPELLER RPM = 2700.00

SPEED_POWER COEF, CS = 1.9434 ENGINE RPM = 2700.00

ADVANCE RATIO, J = 1.09043 REDUCT FACTOR = 1.00000

EFFICIENCY, ETA = 0.867105 SFC, LB/HP/HR = 0.540000

ETA COMPRESS CORRECT.= 0.00% MILES/GALLON = 16.0210

ETA PROFILE DRAG CORR= -0.03% FUEL FLOW, PPH = 75.3718

ETA DIAMETER CORRECT.= 0.36% FUEL FLOW, GPH = 12.5620

ADRAG, SQ FT = 2.27866 SOUND SPEED,FPS= 1088.92

TIP SPEED, FPS = 900.181

TIP MACH NUMBER= 0.826677

 

 

CONSTRAINT VALUES MEASURE THE SUCCESS OF THE OPTIMIZATION.

EQUALITY CONSTRAINTS ARE SATISFIED WHEN = 0

INEQUALITY CONSTRAINTS ARE SATISFIED WHEN >= 0

TYPE: EQUALITY = 0, UPPER BOUND = 1, LOWER BOUND = -1

 

 

SYSTEM CONSTRAINT VALUES:

 

NAME TYPE ACTIVE INACTIVE REQUIREMENT

 

ETAMAX 0 -0.1384E-05 SATISFIED

 

PAYOFF=-2.01455 (-VDES) TRIAL RUNS = 59

 

 

 

PROGRAM OUTPUT DEFINITIONS

 

AFDES Activity factor per blade. The higher the activity factor,

the more power a blade can absorb (or is required). For a

given diameter, activity factor increases with blade width.

ALPHA Blade angle-of-attack at the 75% radius, degrees. The angle

the incoming air flow makes with the airfoil zero-lift-line.

ANGLE Blade zero-lift-line pitch angle at 75% tip radius station

(pitch) measured with respect to the plane of rotation, degrees.

CL Blade lift coefficient. Design lift coefficient for cruise.

CP Power coefficient: A non dimensional ratio relating power

required to air density, propeller speed squared and

propeller diameter raised to the fifth power. Power

required is proportional to the fifth power of diameter

for other factors being equal.

 

 

PROGRAM OUTPUT DEFINITIONS

 

CT Thrust coefficient: A non dimensional ratio relating thrust

produced to air density, propeller speed squared and

propeller diameter raised to the fourth power. Thrust

produced is proportional to the fourth power of diameter

for other factors being equal.

CS SPEED_POWER coefficient, J/CP^(1/5). A design parameter used

in determining maximum efficiency for cruise propellers.

DIAM Propeller diameter, inches

DRAG Aircraft drag, pounds

ETA Propeller efficiency: ETA=CT*J/CP

A measure of how much power is delivered to the air stream

by the propeller relative to power delivered by the engine.

This value includes compressibility, profile drag and

relative diameter corrections.

 

 

PROGRAM OUTPUT DEFINITIONS

 

ETA COMPRESS CORRECT: A factor indicating the percentage propeller

efficiency is reduced due to sonic compressibility effects

at the blade tip. Zero indicates no compressibility losses.

The optimizer tries to design on balance to minimum loss.

ETA PROFILE DRAG CORR: An efficiency correction due to blade width

or total activity factor and represents the induced losses.

ETA DIAMETER CORRECT: Corrects for the relative influence of body

and engine nacelle size to propeller diameter. Assuming that

the reference point is accounted for in the effective pitch

and ADRAG calibration, this correction is the increase or

decrease in efficiency from the calibrated reference point.

FFGPH Fuel flow in gallons per hour

FFPPH Fuel flow in pounds per hour

HP Maximum Horsepower Available (HPA) from the engine at

a given RPM.

 

 

PROGRAM OUTPUT DEFINITIONS

 

J Advance ratio J=(V*88)/(RPM*DIAMETER) Where: V=mph,

DIAMETER=ft. In flight the propeller advances a distance

of J times the DIAMETER per revolution.

MPG Aircraft miles per gallon of fuel

NB Number of blades

PITCH Pitch of chord line at the 75% radius station, inches.

The geometric or theoretical advance of the propeller

per revolution.

RHO Atmospheric density, slugs

SFC Specific fuel consumption, lb/hp/hr

SHAFT HP: Required input horsepower to the propeller shaft (SHP)

before efficiency losses.

THRUST Propeller thrust, pounds

 

 

PROGRAM OUTPUT DEFINITIONS

 

THRUST HP: Net horsepower (THP) delivered to the atmosphere by the

propeller after efficiency losses and required for flight,

(THP=SHP*ETA).

TPMACH Tip Mach number

V Aircraft velocity, miles/hour

VS Speed of sound, feet/second

VT Tip speed, feet/second

NRUN Number of trial designs run

PAYOFF Objective or merit function. A quantitative measure of

the design goal such as maximum velocity or climb rate.

 

ELAPSED RUN TIME= 14.720 SEC

 

PROP OPTIMIZER (tm) v1.90

Copyright 1994 Donald R Bates - All Rights Reserved

BATES ENGINEERING, 2742 Swansboro Road, Placerville, CA 95667

Phone/FAX 916-622-1886

 

 

Copy Date 9/15/94

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Last Revised: September 1, 2009