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OTHER: Rotor Concept - Active Blade Twist - Electromechanical

It looks like Piezoelectric Active Fiber Composite Actuators are the best.

Overview:

The spar consists of filament-wound or pultruded carbon tow running spanwise. It therefor has very high resistance to bending in the out-of-plane and the inplane directions, but it has low resistance to twisting about the feathering axis. A braided sleeve with diagonal bi-directional (45º/-45º) tapes or threads is bonded over the pultruded spar. These diagonal tapes are capable of reducing their length when subjected to an electrical stimulus. By applying current to the clockwise and/or the counterclockwise wound tapes, the twist of the blade can be actively changed during flight. An alternatively to the braided sleeve is to one or more pairs of layers with unidirectional tows. One layer would have a 45º bias and the next layer would have a -45º bias. To enhance torsional rigidity about the feathering axis, electrical power might be constantly applied to the 45º bias and to the -45º bias windings. Electrical changes to the two and between the two would determine the amount of twist and the torsional rigidity. The numerous advantages of applying active blade twist (ABT) to a helicopter's rotor can be seen at OTHER: Rotor Concept - Active Blade Twist (ABT) ~ Advantages The range of pitch amplitude and frequency can be seen at OTHER: Rotor Concept - Active Blade Twist (ABT) ~ Range. This page is an electromechanical alternative to the mechanical and aerodynamic ones on OTHER: Rotor Concept - Independent Root & Tip (IRAT)

An additional advantage will be the ability to actively vary the blade pitch; by element as well as by azimuth at rates considerably higher than 1/rev. This should significantly reduce vibration and noise, while it is improving lift/drag ratio.

Detailed Explanation:

The pultruded portion of the spar could be manufactured with a mean twist. [For information on the spar construction, see UniCopter_Blade_NACA00xx.html ]. The clockwise braids of the sleeve will actively twist the spar in one direction and the counterclockwise braids will actively twist the spar in the opposite direction. Smaller Rotorhub: If all or some of the mechanical flight-control components are removed from the rotorhub then this hub might be smaller. This should represent less parasitic drag and less downwash from the blades of the other rotor. In addition, the final right angle gearing located under the rotorhub could be reduced to 1:1, which will result in an additional reduction of parasitic drag. This could be an even bigger advantage for the interleaved configuration then for the intermeshing configuration. Triple Redundancy: The threads in a braid could be assigned to three groups. Each group would have separate electrical controls. Therefor a failure will only effect one third of the threads. The remaining two thirds may be able to have their forces increased to temporarily overcome this loss of partial pitch control. Segmenting the Twist: (more than just Independent Root and Tip) If the braided wires, which run the length of the blade, were to be segmented into smaller lengths and these segments (elements) were to be independently powered then the twist and therefor the pitch of the blade could be varied by blade radius, as well as by blade azimuth.

Possible Means of Producing the Strands for the Braided Sleeve:

1/

A means under development by NASA and with perhaps better potential for success is the possibility of Macro-Fiber Composites (MFC) with piezoelectric fibers.

Piezoelectric materials:

Are the most popular because their bandwidth covers most of the important aeroelastic modes. "For smart structure applications which frequencies above 5 Hz are encountered, piezoelectrics are the most widely employed form of smart material actuators because of their high frequency operating range." Note that the Unicopter rotors turn at 8 Hz.

Isotropic wafers

Anisotropic forms

Active fiber composites (AFC)

Macro fiber composites (MFC)

Single crystal fiber composites (SCFC),

relaxor ferroelectric single-crystal actuators

TRS crystal actuators can produce strain levels in excess of 1% and exhibit five times the strain energy density of conventional piezoceramics.

Terfenol-D:

It appears that this exhibits high speed, high force and small stroke. What is the weight of the material and the device for producing the magnetic field? For example, a TbDyZn crystal one-inch in length could change length by 0.005 inches. A SURVEY OF MICRO-ACTUATOR TECHNOLOGIES FOR FUTURE SPACECRAFT MISSIONS. http://www.robotstore.com/download/Actuator_Methods_Survey.pdf ~ Have hard copy

2/

Electro- and Magneto-rheological Fluids: Forget

Smart Fluids

Both ERFs and MRFs are semiactive, in the sense that one can only resist forces, not generated them. They are therefor of no interest to Active Blade Twist.

3/

Project: Is there any way to get a tow (bundle of threads), or a unidirectional tape, of electrically conductive threads (metal or oxide) to electrically repel each other and thereby, due to the 'spiral' of the individual wires, want to shorten the thread? In other word, by changing the voltage, amperage or cycle can a tow be somehow made to contract?

Potential Concerns:

Miscellaneous Notes:

I spoke to Yan, Joseph

Title

Assistant Professor

Dept

Electrical & Computer Engineering

Faculty

Applied Science

Phone

604-827-5219

E-mail

josephy@ece.ubc.ca

Expert Topics

Biotechnology, Robots

Areas of Research

robotics, mechatronics, biomimetic robotics, control, microsystems, micro-aerial vehicles, biomedical devices

He suggested Magneto restrictive, Magnetostrictive and piezo-electric.

Related Pages at This Site:

Related Web Pages at Outside Sites:

Google Search on: "piezoelectric fiber composite" 137 hits

Piezoelectric Ceramic Fiber Composites

http://www.advancedcerametrics.com/piezo_fiber.html

 

RECENT DEVELOPMENTS IN NASA PIEZOCOMPOSITE ACTUATOR TECHNOLOGY

http://techreports.larc.nasa.gov/ltrs/PDF/2004/mtg/NASA-2004-9icna-ww.pdf Have hard copy.

 

Low Cost Piezocomposite Actuator for Structural Control Applications Have hard copy.

 

Reliability Testing of NASA Piezocomposite Actuators

http://techreports.larc.nasa.gov/ltrs/PDF/2002/mtg/NASA-2002-8icna-wkw.pdf

Google Search on: "Piezoelectric" "helicopter blade" twist; ~ 77 hits

AEROELASTIC ANALYSIS OF HELICOPTER ROTOR BLADES INCORPORATING ANISOTROPIC PIEZOELECTRIC TWIST ACTUATION http://techreports.larc.nasa.gov/ltrs/PDF/NASA-96-asme-wkw.pdf

http://techreports.larc.nasa.gov/ltrs/PDF/NASA-96-tm110252.pdf

Google Search on: "helicopter" "active blade twist"; ~ 54 hits

http://www.aero.iisc.ernet.in/dipali/synopsis.htm

Google Search on: "active fiber composites"; ~ 254 hits

http://www.darpa.mil/dso/thrust/matdev/chap/briefings/timchap2000day1/bent_continuum.pdf

Projects ~ Active Rotorblade Twist http://www.starboardinnovations.com/Projects/integral.htm

Google Search on: "active fiber composite actuators"; ~ 60 hits

http://swac.rkcom.net/swac1/fileadmin/pdf/manual/smart-material-overview.pdf

Projects ~ Active Rotorblade Twist http://www.starboardinnovations.com/Projects/integral.htm

http://techreports.larc.nasa.gov/ltrs/PDF/2004/mtg/NASA-2004-9icna-ww.pdf

http://www.nttc.edu/techmart/assets/152_MFC_SPIE_Paper.pdf

http://www.me.sc.edu/research/lamss/pdf/JOURNALS/21_SVD_V32_N5_2000.pdf

Related Patents: Search;~ magnetostrictive AND helicopter

United States Patent 5,730,581 ~ March 24, 1998

Rotor blade

Abstract ~ A rotor blade made of fiber-reinforced synthetic resin has a profile which, at least in the region of the blade tip is designed so as to be twistable by actuators about the rotor blade longitudinal axis. The torsion skin of the rotor blade in the region of the blade tip is designed anisotropically in the sense of a tension/torsion coupling and a controllable actuator, which acts in a longitudinal direction of the rotor blade upon the rotor blade tip, is disposed in the rotor blade spar. To achieve anisotropy, the torsion skin is a uni-directional winding having a winding angle of less than 45.degree. relative to the rotor blade longitudinal axis. The winding angle is dependent upon the force-to-displacement ratio of the actuator and may lie between 18.degree. and 40.degree.. In the region of the blade tip, the anisotropic torsion skin is disposed resting loosely on the rotor blade spar.

Idea for Compatible Electrical Root Pitch Control:

BOSE SUSPENSION SYSTEMS (BSS) may soon start appearing on motor vehicles. Bose, best known for audio speakers, has turned a similar technology to mechanical suspension systems. By placing powerful linear electro-magnetic motors with super magnets and huge coils of wire at each wheel, modified MacPherson struts can be used to rapidly extend and/or retract in response to road irregularities with a response rate of 100th of a second. Sensors provide yaw and pitch info to a processor, which in turn drives four power amps that operate the electronic suspension electromagnet coils. The result is that the BSS can make any vehicle ride like a luxury car, totally eliminating body sway and roll. The BSS consumes roughly two horsepower, and adds about 200 pounds of weight. [AutoWeek 09.13.04.p4, Car & Driver 10.2004.p12, Popular Mechanics 10.2004.p29]

Twisteron http://www.mae.usu.edu/faculty/wphillips/Twisterons/Media_Coverage/TwisteronOverviewSmall.pdf Have hard copy.

Means of Actuation:

Smart or Active Material Structures:

Magnetostrictive transducers, Magnetorheological fluids, Active or filled elastomers, Shape memory alloy actuators. Forget.

 

Piezoelectric materials:

AN OVERVIEW OF COMPOSITE ACTUATORS WITH PIEZOCERAMIC FIBERS

http://swac.rkcom.net/swac1/fileadmin/pdf/manual/smart-material-overview.pdf Have hard copy.

ADVANCED CERAMETRICS, INC. DEVELOPS BREAKTHROUGH TECHNOLOGIES

http://acer.inforest.com/pdf/adcera/CERAMICINDSARTICLE_8-17-04.pdf

 

Shape-Memory Alloy: Forget.

Shape memory alloys are effective for low frequency applications.

_______________

We are doing just what you are asking for the V-22. By changing
the blade twist between hover and forward flight, helicopter
performance is increased by >15%.

We use an internal NiTinol tube at the root of the blade and connect the
blade tip to it with a passive torque tube. Two biggest problems are
heat rejection and the high g loading due to the blade CF field.

Dan Clingman wrote in rec.aviation.rotorcraft
_______________

To get the relaxation of SMA to be quick you'd need active cooling. It
still probably wouldn't be quick enough. Piezoceramic has more promise,
and is being investigated.

David E. Munday Dept. of Mechanical Engineering University of Kentucky wrote in rec.aviation.rotorcraft

_____________________

Nitinol has terrible problems with metal fatigue.
Wouldn't this be a risky application for it?

Mark Thorson wrote in rec.aviation.rotorcraft
__________________

Going in to this project we thought that getting rid of
the heat in a rotating blade would be a non issue. Wrong, air and
composite even in moving air is about the worst thermal conductor
around. One needs good thermal conduction to get the cycle time down.
The current concept is to use thermal electric modules and heat pipes to
get the heat out of the blade. This reduced the power and cycle time by
a factor of 10.

We are going to use a closed loop controller to guarantee that the
blades track. The paper shows some results of our closed loop
controller.

Dan Clingman wrote in rec.aviation.rotorcraft
____________________

Slow to respond? Longer than 1P? Could be good for changes from hover to forward flight and autorotation?

 

US Patents:

6,065,934 ~ Shape memory rotary actuator

Langley Technical Report Server:

Many reports; some of which are below.

W. K. Wilkie and K. C. Park, An Aeroelastic Analysis of Helicopter Rotor Blades Incorporating Piezoelectric Fiber Composite Twist Actuation , NASA TM-110252, May 1996, pp. 62, (612KB) Have first 10 pages in hard copy. No real interest.

W. Keats Wilkie, W. Keith Belvin and K. C. Park, Aeroelastic Analysis of Helicopter Rotor Blades Incorporating Anisotropic Piezoelectric Twist Actuation , 1996 Fall American Society of Mechanical Engineers Congress and Exhibition , Atlanta, GA, November 17-22, 1996, pp. 11, In Proceedings of the ASME Aerospace Division, ASME 1996, AD-Vol.52, pp.423-433. (343KB).

W. Keats Wilkie, Matthew L. Wilbur, Paul H. Mirick, Carlos E. S. Cesnik and SangJoon Shin, Aeroelastic Analysis of the NASA/ARMY/MIT Active Twist Rotor , American Helicopter Society 55th Annual Forum and Technology Display, Montreal, Canada, May 25-27, 1999, (2MB).

Matthew L. Wilbur, Paul H. Mirick, William T. Yeager, Jr., Chester W. Langston, Carlos E. S. Cesnik and SangJoon Shin, Vibratory Loads Reduction Testing of the NASA/ARMY/MIT Active Twist Rotor , AHS International 57th Annual Forum and Technology Display, Washington, DC, May 9-11, 2001, (2.8MB PS, 2.1MB PDF).

Gary A. Fleming, Hector L. Soto and Bruce W. South, Projection Moire Interferometry for Rotorcraft Applications: Deformation Measurements of Active Twist Rotor Blades , AHS International 58th Annual Forum and Technology Display, Montreal, Canada, June 11-13, 2002, (7.4MB).

Matthew L. Wilbur, William T. Yeager, Jr., W. Keats Wilkie, Carlos E. S. Cesnik and SangJoon Shin, Hover Testing of the NASA/Army/MIT Active Twist Rotor Prototype Blade , American Helicopter Society 56th Annual Forum and Technology Display, Virginia Beach, Virginia, May 2-4, 2000, (2.6MB PS, 2MB PDF). Format(s): Postscript, or PDF Have hard copy. No real interest.

Piezoelectric Actuator: Is Piezoceramic the same thing-a-ling ??

As an example of research in this area, researchers are developing a layered piezoelectric actuator in a semi-circular or C-shaped configuration that produces greater force and deflection levels than conventional piezoceramic stacked or flat bimorph actuators. It is being tested in an active helicopter rotor blade flap system, where it will be used in higher harmonic or individual blade control systems. These C-shaped actuators can be arranged in series and/or parallel to tailor the force and deflection generated. This C-shaped actuator will produce flap deflections sufficiently large (up to ±10) to provide significant reductions in rotor blade vibration amplitudes.

Definitions:

Electrostrictive: A transducer that depends on the production of an elastic strain in certain symmetric crystals when an electric field is applied, or conversely, which produces a voltage when the crystal is deformed Hysteresis: lag in the effect of a change of force, especially in magnetisation Magnetostrictive: Deformation of a ferromagnetic material subjected to a magnetic field. Magnetic Shape Memory Material (MSM): An alloy of nickel, manganese and gallium might respond to a magnetic field with a change of shape. When the researchers expose a sample of the new alloy to a magnetic field about two or three times stronger than that generated by a refrigerator magnet, the material becomes rubbery and expands. When the researchers remove the field, a spring pushing on the alloy causes it to revert to its original shape. By alternating the magnetic field at high speed, the researchers can repeat the cycle several thousand times per minute.

FINITE ELEMENT ANALYSIS FOR ACTUATOR WITH MSM MATERIAL http://www.ee.psu.edu/reu/All_journal/2003V1/REUV1_p11p23.pdf

Piezoelectric: Tutorial Transducer: A substance or device, such as a piezoelectric crystal, microphone, or photoelectric cell, that converts input energy of one form into output energy of another. Electrolyte - a nonmetallic conductor of electricity usually consisting of a liquid or paste in which the flow of electricity is by ions. A substance which forms ions in an aqueous (water) solution. Magnetostrictive: Deformation of a ferromagnetic material subjected to a magnetic field. Magnetostriction is a property of ferromagnetic materials to undergo a change of their physical dimensions when subjected to a magnetic field. This effect was first identified in 1842 by James Joule when observing a sample of nickel. This property, which allow magnetostrictive materials to convert magnetic energy into kinetic energy and conversely, is used for the building of both actuation and sensing devices. It is often quantified by the magnetostrictive coefficient, L, which is the fractional change in length as the magnetization of the material increases from zero to the saturation value. The effect is responsible for the familliar 120Hz "electric hum" which can be heard near transformers and high power electrical devices. The reciprocal effect, the change of the susceptibility of a material when subjected to a mechanical stress, is called the Villari effect. Two other effects are related to magnetostriction: the Matteucci effect is the creation of a helical magnetic field by a magnetostrictive material when subjected to a torque and the Wiedemann effect is the twisting of these materials when an helical magnetic filed is applied to them. Ferromagnetic: Refers to a material, such as iron and nickel, that can be easily magnetized.

Helicoidal bimorph piezoelectric actuator: http://www.google.com/search?q=ha_kwangtae_200512_phd.pdf&sourceid=ie7&rls=com.microsoft:en-US&ie=utf8&oe=utf8 See Chapter 3. I have file on E-drive under the name ha_kwangtae_200512_phd.pdf

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Initially displayed: March 21, 2005 ~ Last Revised: August 6, 2009