Item 1377
OTHER ~
Flight Dynamics - Rotor Hub - Constant Velocity Rotor w/ Hub Spring
(Concentric Double Universal Joint & Hub Spring)

Abstract: (Overview:)
This invention consists of a rotorhub with three or more blades. It combines the advantages of the teetering rotor with those of the articulated rotor; in a single rotorhub, which is of simple construction. In turn, it eliminates some of the disadvantages of these two rotor configurations.
This rotorhub offers;
- Faster cyclic response
than that of a teetering rotor. This is due to the ability to use
hub springs, to place a moment on the craft when the disk tips from being normal to the mast.
Greater control in low G's than that of a teetering rotor due to the same reason as the above line.
Reduced vibration compared to that of an articulated rotor. This is due to the ability of a constant velocity joint to minimize the Coriolis effect.
Reduced rotor complexity than that of an articulated rotor due to the minimization of the Coriolis effect. This should eliminate the need to compensate for the in-plane movement of the blades (lead/lag hinges).
To see designed unit go to
Product Development links lower down on this page.

References:
Previous Rotorhead with Similarities:
This invention relates to helicopters and specifically to a means of providing better response to cyclic control inputs while reducing vibration and simplifying the rotorhub design.
- Doman patent:
US 2,648,387
- Doman LZ-1A:
This rotor incorporates the Constant Velocity Rotor feature, but not the Hub Spring.
Excerpts; "The blades are held on the hub as if nothing more than mere variable-pitch airscrew blades. As regards the inclination of the rotor-tip plane with respect to the fuselage, this is assured by gimbal-mounting the rotor hub and rotating it by means of a unique constant-velocity driving system. No blade-flapping hinges, drag hinges or hinge dampers are required and bearings subject to centrifugal loads with oscillating motion are reduced to a minimum.
..... it should be noted that during one experimental flight this rotorcraft flew for forty minutes without the pilot needing even once to touch the cyclic pitch control."
- Chuck Beaty said on the Rotary Wing Forum ~ "Some floating hub helicopters have been the Doblhoff tip jet helicopter, the Doman helicopter and the McDonnell (St. Louis) series of helicopters." The Doblhoff and the McDonnell XV-1 were driven by tip jets and therefore did not connect to a driving mast.
- Remark about a teetering rotor with more than two blades;
[Source ~ MDD p.38]
- The Firestone XR 9 (begun in 1943) had "a single rotor with three blades, installed on the mast with a 'floating head' a sort of universal joint."
[Source ~ HOTH p.118]
Search for Related Patents:
OTHER: Flight Dynamics - Rotor - Hub - Elastomeric CVJ - Patents Those of Bell and Sikorsky are intended to give similar results, but their designs are quite different from this invention.

Description:
Field of the Invention:
This invention relates to helicopters and specifically to a means of providing better response to cyclic control inputs while reducing vibration and simplifying the rotorhub design.

Background of the Invention:
Concentric Double Universal Joint:
A double universal joint (Cardan joint, Hooke's joint) consists of a driver shaft, a universal joint, an intermediate shaft, a second universal joint, and a driven shaft. [see drawing below] [An example of this is the drive shaft of most cars and trucks.] If the angles of the two universal joints are equal and the two forks of this intermediate shaft lie in the same plane, the variation of angular motion between driver and driven can be entirely avoided. More information on this subject.
By bringing the two universal joints together, so that they are concentric [see drawing below], the intermediate shaft will be shortened to the point where it becomes a simple housing. The two pair of bearings, which were on parallel axes, will now be on a single common axis.
Hub Spring:
- A device located in the hub of a teetering rotor that exerts a force between the mast and the hub at all azimuth angles. It has two (maybe three) functions in this CVJ+HS rotorhead.
- It attempts to return the rotor disk to its mean position (normal to the mast) when the disk is tipped. Functionally, it will offer advantages similar to that of the centrifugal effect of blades on an articulated rotor, with its flapping hinge offset.
Supplementary information on hub springs
It is responsible for making the angles of the two universal joints always equal each other, no mater what the teetering angle of the rotor is.
Perhaps negate the need for droop stops.

Summary of the Invention:
Bisector:
The above mentioned simple housing will now be referred to as the Bisector. It and the other components of this Constant Velocity Rotor with Hub Moment can be see on this this drawing below.
The Bisector is a part, which has a yoke configuration at the top and a 360º ridged skirt at the bottom. It functions the same as the intermediate shaft in a conventional double universal joint arrangement. Each of the two upper halves of the yoke interface with two bearing. The inner bearings interface with the Universal X-joint #1. The outer bearings interface with the universal X-joint #2. This Bisector must rotate in concert with both the universal X-joints when the mast rotates. This Bisector can rotate independent from either or both of the universal X-joints when there is rotation about (a fictitious axis that is horizontal on this page) i.e. teetering.
The rigid skirt at the bottom is located between a pair of hub spring units, which encircle the outer side and the inner side of this skirt.
Hub Spring:
The Bisector is positioned by the two hub spring units. One unit is located between the mast (formerly the driver shaft) and the Bisector. The other unit is located between the rotorhub, which hold the blades (formerly the driven shaft) and the Bisector.
Both hub spring units may consist of elastomeric rings, or a set of individual springs that are located at various azimuths around the axis of the mast and rotor hub. Both hub spring units have equal force-length(compression) values.
The springs exert a strong force when compressed. They are also under compression after being installed in the assembly. Therefore, when the rotorhub tips (teeters) down at a specific azimuth, the outer and inner springs in proximity to this azimuth will compress and resist the tipping.
From Double Universal Joint to Constant Velocity Joint:
It has previously been mentioned that the Bisector skirt is located between the outer and the inner ring of hub springs. It has also been mentioned that the outer and inner springs have the same force-movement ratio. It should be noted that the Bisector offer no resistance to teetering movement. Therefore, the inner and the outer springs in proximity to the azimuth of tipping will compress exactly equal amounts.
This means that the angle that the Bisector tips will always be exactly half of the angle that the rotorhub tips. In addition, both the hub and the Bisector tip at the same azimuth
This, in turn, means that the angle of deflection at the universal X-joint #1 and at the universal X-joint #2 will always be equal. The equality of deflections results in the Concentric Double Universal Joint becoming a Constant Velocity Joint.
For a 3D reference, for pictorial clarification, an exploded view of a Concentric Double Universal Joint be seen at Thompson Coupling. Note that the Thompson coupling converts the double universal joint into a Constant Velocity Joint by the use of linkages to maintain the correct position of the simple housing. The Thompson coupling may be an ideal solution for conventional CVJ applications, since it offers no resistance to angular change and can except axial loading. However, for a helicopter rotor ,a resistance to changes in the axial angle between the driver shaft (mast) and the driven shaft (rotorhub) is desired, since it acts as a hub spring.
Mitigation of Flap Induced Lead/Lag:
See; Rotor - Disk - Hub Spring Induced Lead/Lag Mitigation
A potential problem with the above is that of pitch change on a 'bowed' blade
Summation:
The hub spring assemblies cause the rotor to provide a moment to the mast and on to the fuselage.
The constant velocity joint eliminates the cyclical Coriolis effect (Hooke's joint effect) and thereby it eliminates the primary cause for lead/lag hinges, which are mandatory in an articulated rotor.

Brief Description of the Drawings:
The Double Universal Joint sketch depicts a conventional assembly:
The Concentric Double Universal Joint sketch depicts a double universal unit where the two joints have been brought together on a common center.
The Constant Velocity Rotor Hub with Hub Spring depicts this invention.

Detailed Description of the Preferred Embodiment:
It's all preferred.

Detailed Description of the Invention:
Why? It is so simple, once the action of a
Hooke's joint is understood. :)
More General Information:
A pivoting skirt [Bisector] functions the same as the intermediate shaft in a conventional double universal joint. The Bisector is located between the mast and the rotor head. Very little force is required to move this tube. Hub springs are located within and without the skirt. The hub springs should serve three functions; 1) to provide greater cyclic control over the craft. 2/ to control the location of the Bisector so the angles on either side of it are always equal. and 3) to negate any need for droop stops.
The rotor has precone. Therefore, the undersling will help reduce any remaining vibration resulting from sporadic cyclical Corollas effect.

Drawings:
Double Universal Joint:


Concentric Double Universal Joint:


Constant Velocity Rotor Hub with Hub Spring:


Potential Concerns:
The mast and the rotor hub will be rotating at a constant velocity however the bisector, which represents the intermediate shaft, is rotationally accelerating & decelerating. Its mass is insignificant however it's rotational oscillation will interact with the inner and outer elastomeric bearings.
The two opposing elastomeric bearings act as springs that position the bisector. Could the springs get in to a resonance and thereby cause the angles of the two 'universal joints' to differ? Perhaps a damper may overcome any problem. Perhaps a mechanical linkage can be used to provide a constant equality of angles.

Product Development:
Complete Information:
SynchroLite ~ Rotor - Hub - 3-blade - CVJ+HS
Overview:
DESIGN: SynchroLite ~ Rotor - Hub - 3-blade - CVJ+HS - Layout

Supplementary Notes re Double Universal Joint and Constant Velocity:
[Source ~ RW p.155] states that "A velocity ratio of unity may be obtained ...... as long as the input and the final output shaft are parallel."
[Source ~ MH p.2240] states "the shafts must make the same angle with the intermediate shaft".
http://www-2.cs.cmu.edu/People/rapidproto/mechanisms/chpt8.html#universal3fig ~ By using a double joint ..... the variation of angular motion between driver and follower can be entirely avoided. This compensating arrangement is to place an intermediate shaft 3 between the driver and follower shafts. The two forks of this intermediate shaft must lie in the same plane, and the angle between the first shaft and the intermediate shaft must exactly be the same with that between the intermediate shaft and the last shaft. If the first shaft rotates uniformly, the angular motion of the intermediate shaft will vary according to the result deduced above. This variation is exactly the same as if the last shaft rotated uniformly, driving the intermediate shaft. Therefore, the variable motion transmitted to the intermediate shaft by the uniform rotation of the first shaft is exactly compensated for by the motion transmitted from the intermediate to the last shaft, the uniform motion of either of these shafts will impart, through the intermediate shaft, uniform motion to the other."
If only the first is valid than the concept on this page will not work. If the latter two are correct (and the former is just a subset of the latter two) than this concept should work.
Conclusion: The Bisector and hub springs should result in the two angles always being equal, therefore the concentric double universal joint will transmit a constant rate of rotation to the hub.
____________________
- In addition, the following appears to confirm the above statements. See e-mail folder Thompson Glenn ~ CV Joint
October 8, 2004 ~ Excerpts from e-mails with Glenn Thompson of
Thompson Coupling
Question ~
"Is it correct to assume that your coupling could be consider as a concentric double universal joint with a mechanism to assure that the incoming and outgoing angles are always equal?"
Glenn's Reply ~ "To answer your question, in a word, yes. I describe it as a double cardan joint with a zero length intermediate shaft."

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Initially displayed: October 12, 2004. Posted on ~ rec.aviation.rotorcraft & www.rotorcraft.com & Eng-Tips & PPRuNe ~ October 12, 2004. Last Revision; October 12, 2008
The above utility invention is openly and publicly disclosed on the Internet to negate an entity from patenting it, to the exclusion of all others whom may wish to use it. ~ Reference patent law 35 U.S.C. 102 A person shall be entitled to a patent unless - (a) the invention was known ... by others in this country, ..., before the invention thereof by the applicant for patent.