Item 1320

DESIGN: SynchroLite ~ Power Train (for 2 engines) - Reduction Primary - for Assembly 1319 (11)

Overview:

The following calculations are for Assembly 1319.

The engine is mounted longitudinally.

Drawing: This drawing is currently drawing 1321 ~ Secondary - 3 Gear Set, for assy 1319 (idea 11)

 

Primary Pinion and Gear Reduction:

 FORM: Arrow Bevel Gear Selection.

 

Values for a basic stock arrow gear

8 PD, 18/36 tooth. 8P36L18 & 8P18R36

8 PD, 15/45 tooth. 8P45L15 & 8P15R45

7 PD, 15/45 tooth. 7P45L15 & 7P15R45 (2)

 

 

Item:

0923 ~ 0924

0143 ~ 0144

0193 ~ 0194

 

 

Ratio:

2 ; 1

3 ; 1

3 ; 1

 

 

Horsepower:

67

67

67

hp

 

Pinion Speed:

4000

4000

4000

rpm

 

Pinion Working Torque:

1056

1056

1056

in-lb

 

Estimated Rated Pinion Torque:

2111

2111

2111

in-lb

 

Catalog Rated Pinion Torque:

1176

998

1604

in-lb

 

Catalog Pinion Pitch Diameter:

0.8125

0.8125

1

in

 

Pitch Line Velocity:

852

852

1048

ft/min

 

Dynamic Factor:

0.8531

0.8531

0.8407

 

 

Allowable Pinion Torque:

1003

851

1348

in-lb

 

Service Factor: (1)

0.9503

0.8065

1.2773

:1 (1)

 

Additional Notes:

 

 

 

 

 

Outside Dia. of Primary Gear:

4.518

5.627

6.438

in

 

Secondary Ratio Required

3.3 : 1

2.2 : 1

2.2 : 1

 

 

FORM: Hamilton Bevel Gear Selection.

Hamilton gear to be revised to suit new engines etc.

 

Ratio:

2.5 : 1

2.5 : 1

 

 

Teeth:

15 & 40

15 & 40

 

 

Pinion Speed

4000

4000

rpm

 

Catalog Pinion Pitch Dia.

xx

xx

in.

 

Pitch Line Velocity

xx

xx

ft/min

 

Diametral Pitch

8

7

 

 

Face Width

xx

xx

in

 

Allowable Contact Stress

200,000

200,000

Steel Rockwell C55 min.

 

Allowable Bending Stress

30,000

30,000

Steel Rockwell C55 min.

 

Elastic Coefficient

Pinion & Gear - Steel

Pinion & Gear - Steel

 

 

Load Distribution Factor

One member straddle mounted

One member straddle mounted

 

 

Geometry Factor [I]

xx

xx

 

 

Geometry Factor [J]

xx

xx

 

 

Durability

xx

xx

hp. Service factor is ? (1)

 

Strength

xx

xx

hp. Service factor is ? (1)

 

 

 

 

 

 

Additional Notes:

 

 

 

 

Outside Dia. of Primary Gear:

 

 

 

 

Secondary Ratio Required

 

 

 

(1) Note that a reciprocating engine has a high shock loading. Note also that the long masts may absorb most/all of the shock.

(2) This is the only crown gear of the three that has the open center ( Figure 11).

 Additional Related Information:

Note the, what appears to be the low, service values on the K-MAX and Mini-500.

OTHER: Helicopter - Outside - Intermeshing - Kaman - K-MAX ~ Transmission

OTHER: Helicopter - Outside - Single (1seat) - Revolution - Mini-500 ~ Transmission

OTHER: Mechanical - Gear Bevel

Notes:

Leave sufficient safety factor on the gears, and space in the housing, for a slight change in the ratio.

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Last Revised: May 31, 2008