Item 0734

DESIGN: SynchroLite ~ Rotor - Disk - Undersling

Note:

Without undersling, the 2-blade rotor would obsolete at 2P when the disk is tilted away from the axis of the mast.

Outside Helicopters

Undersling

 Mini 500

Indian

Robinson R22

 

 

 2" approx.

1-1/8"

1-7/8" approx. *

 

* Robinson has 1 teeter hinge and 2 coning hinges. Each coning hinge has a 2.0" offset from the teetering hinge.

SynchroLite

FORM: Rotor - Disk - Coning Hover

Undersling (teeter hinge height):

Radii ~ CA Beaty ~ Date: February 09, 1999 This is on another web page as well.

We have 3 interesting radii:  

(1) CG- all mass is considered concentrated here to calculate centripetal force.  

(2) Radius of gyration- all mass is considered concentrated here to calculate moment of inertia.  

(3) Center of percussion- all mass is considered concentrated here when the blade swings as a pendulum.

 Every time I try to look at this analytically, it seems, as Jean Fourcade said, that with flapping, if the teeter bolt is not on the CG plane, the rotor CG rotates in a 2/rev circle. 

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CA BEATY's Undersling Excel program on Rotorcraft web site This program is probably only valid for 2-blade large radius rotors, such as found on gyrocopters.

34800 x ([Gross Wt] - [Rotor wt]) / ([Rotor wt] x [Rotor RPM]^2)

Calculation for SynchroLite (2-blade).

34800 x ( (550 / 2) - 21 ) / ( 21 x 600^2 ) = 1.1692"

Calculation for SynchroLite (3-blade CVJ).

34800 x ( (550 / 2) - 25 ) / ( 25 x 662^2 ) = 0.7941" Probably not valid.

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Posting by James Butler (butler@ffni.com)

With blade at the coning angle for straight and level flight, draw a line between the center of gravities of the 2 blades. This line will pass through the teeter bolt. You need to end-up with the center of gravity of the coned rotor system. This would include the blades, hub bar, and chord block. This center of gravity should always be on the center of the teeter bolt, and stay there throughout all aircraft loading weights and flight regimes with no more than 1/2" difference.

Calculation for SynchroLite (2-blade).

From 0735 the coning angle is 1.8706 degrees.

From 0729 the radius of the center of gravity is at 37.812".

The vertical dimension is sin(1.8706 degrees) * 37.812" = 1.234"

Calculation for SynchroLite (3-blade CVG).

From DESIGN: SynchroLite ~ Rotor - Hub (CVJ) - Blade Generated Forces - Preliminary

the coning angle is 1.56 degrees.

From DESIGN: SynchroLite ~ Rotor - Hub (CVJ) - Blade Generated Forces - Preliminary

the radius of the center of gravity is at 43.2".

The vertical dimension Undersling: Sin(1.56º) * (3.6' * 12) = 1.176"

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Undersling ~ Posting by CA Beaty ~ December 22, 1999

Trying to eliminate 2/rev shake is often like wrestling an octopus. Get one tentacle (I once had a young lady in my employ who always confused tentacle with testicle; she now has a Ph.D. in education) pinned down and another pops loose.

As a first cut, the teeter bolt ought to be located on the CG of the coned rotor. Take a length of welding rod and put an abrupt bend in the center so as to create a shallow 'V' to simulate a coned rotor. Lay a straight welding rod on a level surface, place the bent welding rod on top and slide things around until the bent rod balances. Assuming each leg of the bent welding rod touches the straight rod at the same span wise point, the CG of the coned rod is at the center of the straight rod. This is where the teeter bolt ought to go. But life with teetering rotors is seldom that simple.

If the undersling is too little, the rotor CG rotates in a 2/rev circle with cyclic flapping in forward flight. The spatial visualization of combined rotation and flapping is very difficult for left handed people and nearly impossible for right handed people.

Too little or too much undersling produces a 2/rev fore and aft shake in forward flight The shake from too little undersling is out of phase with the aerodynamic input to the rotor and produces some cancellation. Most rotors, depending to a very large extent on mast stiffness, are smoother with undersling a bit less that a consideration of CG alone would indicate.

This is a subject not covered in any text book I've been able to locate and involves a bit of speculation on my part. I'll now wait to be shot down.

I've put together some very simple programs on Excel to calculate undersling, tail volume as a percentage of rotor volume, disc loading, blade loading and HP Vs torque. It's very easy to use and might appeal to those people who don't agree that pie are square. Email me for a copy.

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Undersling ~ Posting by CA Beaty ~ April, 21, 2004

In actual practice, a rotor is usually smoother if undersling is a bit less than calculated. I suppose 2/rev shake from mass force is out of phase with 2/rev aerodynamic input. I suspect optimum undersling is also affected by mast compliance, ie., the resonant frequency of the mast/rotor system.

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Hollmann Program:

Looks like, from M. Hollmann's program that the height of the teetering hinge should MAYBE be approx. 1/2"+ above the rotor. Inv. Tan (1.92/102) = Angle of rotor could be 1 degree, MAYBE. I THINK I HAVE GOT ALL THE PRECEEDING WRONG.

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My thoughts as at Feb 8 2000

    1. An arbitrary loading must be placed on the disk; say gross weight at hover.
    2. The coning angle based on the above must be then calculated. See; DESIGN: SynchroLite ~ Rotor - Disk - Coning Angle.
    3. The location of center of gravity must then be calculated and the vertical distance from this down to the interception point of the blade centerlines will be the default undersling.
    4. The desired undersling location will vary during flight.

The coning angle at 'FAR Part 103 maximum speed' appears to be very close to the coning angle at hover, therefore use this as the fixed undersling. Hard turns would like a greater undersling while a lighter load (pilot weight) would like a lesser undersling. CA Beaty mentions going with a little less than CofG would indicate (re percussion). I would agree, since this slight reduction will counteract the horizontal shift of the centrifugal force whenever the disk tips and the hub moves off the mast centerline. Waiting to be told I'm out in left field, along with the parts of the rotor that broke loose.

"Tip weights don't affect undersling except for their contribution to total weight. With tip weights, the coning angle is shallower but blade CG is proportionately farther out." ~ Chuck Beaty

Additional Information:

DESIGN: Dragonfly ~ Rotor - Disk - Undersling

There is a little information at; [Source ~ PHA p.129]

DESIGN: SynchroLite ~ Rotor - Disk - Coning Angle

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Last Revised: October 20, 2004